ENGINEERING EXCELLENCE

ISO 6336 & AGMA Compliant Design

In-house engineering using industry-standard software and proven calculation methods. Custom gearbox design, optimization, and reverse engineering services.

20+ Years Experience
ISO 6336 Design Standard
FEA Analysis Capable

Design Standards & Compliance

All gearbox designs are calculated and verified according to international standards for maximum reliability and performance.

ISO 6336

ISO 6336 Gear Calculation

Complete gear strength calculation including pitting resistance, bending strength, scuffing, and micropitting analysis.

  • Part 1: Basic principles
  • Part 2: Surface durability (pitting)
  • Part 3: Bending strength
  • Part 5: Strength and quality of materials
AGMA 2001

AGMA 2001-D04

Fundamental rating factors and calculation methods for involute spur and helical gear teeth.

  • Bending stress calculation
  • Contact stress (Hertzian)
  • Load distribution factors
  • Dynamic factors
DIN

DIN Standards

German industrial standards for gear design, manufacturing tolerances, and quality grades.

  • DIN 3990: Load capacity calculation
  • DIN 3961: Tolerances for cylindrical gears
  • DIN 3967: Gear accuracy grades
  • DIN 867: Basic rack tooth profiles

Engineering Software & Tools

Industry-leading software for precise gear design, 3D modeling, and structural analysis.

📐

KISSsoft

Professional gear design and calculation software

  • Complete gear train calculation
  • ISO 6336 & AGMA compliance
  • Load spectrum analysis
  • Optimization algorithms
  • Life calculation (L10 ratings)
🔧

SolidWorks

3D CAD modeling and assembly design

  • Parametric 3D modeling
  • Assembly design & validation
  • GA drawing generation
  • Interference checking
  • Bill of materials (BOM)
📊

FEA Analysis

Finite element analysis for structural validation

  • Stress concentration analysis
  • Deflection calculation
  • Thermal analysis
  • Modal analysis (vibration)
  • Fatigue life prediction

Engineering Services

Comprehensive design and engineering support for custom gearbox solutions.

01

Custom Gear Design

Complete gearbox design from concept to manufacturing drawings. Optimized for your specific application requirements.

  • Load and speed analysis
  • Gear ratio optimization
  • Center distance calculation
  • Material selection
  • Manufacturing drawings
02

Load Analysis & Optimization

Detailed load spectrum analysis and gear optimization for maximum life and efficiency.

  • Duty cycle analysis
  • Service factor calculation
  • Safety factor verification
  • Efficiency optimization
  • Thermal load calculation
03

Reverse Engineering

Recreate existing gearbox designs with improvements or exact replacements for obsolete units.

  • Dimensional inspection
  • Material analysis
  • 3D scanning (if required)
  • Drawing recreation
  • Drop-in replacement design
04

Gear Tooth Modification

Advanced tooth profile modifications for noise reduction and load distribution.

  • Tip relief calculation
  • Lead crowning
  • Profile modification
  • Noise optimization
  • Contact pattern analysis

Technical Capabilities

⚙ Gear Types

Spur, Helical, Bevel, Spiral Bevel, Worm, Planetary

📏 Module Range

0.5 to 12 module (metric), 48 to 2 DP (imperial)

⚡ Power Range

FHP (Fractional HP) to 120 kW continuous duty

🔄 Ratio Range

3:1 to 200:1 (single stage and multi-stage)

🎯 Accuracy

DIN Quality Grade 6 to 8 (ISO 1328)

💪 Hardness

58-62 HRC case hardened, 280-320 BHN through hardened

Need Custom Engineering Support?

Our engineering team can help design the perfect gearbox for your application.